PHILLYLOCK SPLICE - previous page 361-2/06

NOTE: If using heat shrink tubing to protect splice, insert rope through tubing now.

Eye Splice

  1. Remove the jacket with a soldering gun for a length equal to 100 times the bare diameter of the rope.
  2. Form the eye and affix it around the thimble.
  3. Mark off the rope from the end of the thimble in equal spaces; each space being 6 times the bare diameter of the rope. Do this for the length of rope tail.
  4. Separate the strands into 7 equal bundles.
  5. If the rope is a PSWR, coat the body of the splice (where the marks were made in step 3) with rubber latex adhesive.
  6. Individually wrap the strands around the rope, one at a time and alternate in opposite directions, to the last mark. Tape down the end of each strand after wrapping.
  7. Applying the splice covering
    1. PSWR – Coat the splice with a rubber latex adhesive and wrap the entire splice with the braided jacket material. Let cure for 30 minutes.
    2. Extruded ropes – If using a heat shrink, pull tubing into place and shrink. If using a tape, completely cover the splice twice.

End-to-End Splice

  1. Strip both ends to 100 times the bare diameter of the cable.
  2. Separate the strands in 7 equal bundles.
  3. The strands are now intermeshed so that the strands are passing each other in an alternate direction.
  4. Temporarily tape the ends together so that some tension may be applied.
  5. The ropes are now marked and spliced in both directions using above steps 3 through 7.

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CAUTION: Break Strength: The breaking strength of a rope is the load at which a new rope will break when tested under laboratory conditions. Break strength should not be mistaken for safe working load. Safe Working Load: Because of the wide range of rope use, rope condition and the degree of risk of life or property, it is not possible to make a blanket recommendation for safe working load. It is ultimately dependent on the rope user to determine what percentage of break strength is their own safe working load. Wear: Ropes wear out with use; the more severe the usage, the greater the wear. It is often not possible to detect wear on a rope by visible signs alone. Therefore, it is recommended that the rope user determine a retirement criteria for ropes in their application. For assistance in developing safe working load and retirement criteria for each application please call or write Phillystran, Inc.

All printed statements, data and recommendations are based on reliable information and tests, and are presented without any guarantee or warranty. Statements regarding the use of Phillystran, Inc.'s products and processes are not to be construed as recommendations for use in violation of any applicable laws, regulations or patent rights. © All rights reserved.
 
Phillystran, Inc.
151 Commerce Drive
Montgomeryville, PA 18936-9628 USA
Phone: 215-368-6611
Fax: 215-362-7956
E-mail: info@phillystran.com

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